Modules – Setic Ltd

Foundry Products

Insulation Materials

Modules

Fiber modules exhibit outstanding insulation properties at high temperatures and maintain their original soft fiber structure even at the highest continuous operating temperatures.

Fiber Modules - The Best Choice for Industrial Kiln Insulation

CCEWOOL® Fiber Module provides high-performance insulation for the inner lining of industrial heating furnaces, boilers, and kilns.

CCEWOOL® Fiber Modules demonstrate excellent performance in high-corrosion applications. The modules are available in multiple structural configurations and can be matched with different anchoring and installation systems. They can be directly applied in a wide range of industrial furnaces, thermal processing equipment, and high-temperature lining areas, helping customers achieve faster installation, more stable lining structures, and more reliable long-term operating performance.

CCEWOOL® Low Biopersistent Fiber Module

CCEWOOL® Low Biopersistent Fiber Module, suitable for medium to high-temperature environments, offers excellent thermal insulation and exceptional chemical stability.

Classification temperatures: 2192°F (1200°C), 2372°F (1300°C)

Raw Material: Made from SiO2 (silicon dioxide), MgO (magnesium oxide), and CaO (calcium oxide), this module is designed for solubility and biodegradability in bodily fluids.

Features: It is biodegradable and environmentally friendly, providing superior thermal insulation and excellent resistance to acidic and alkaline corrosion.

Applications: Suitable for industrial furnaces, thermal processing equipment, and other medium- to high-temperature insulation applications where energy efficiency and stable lining performance are important.

CCEWOOL® Refractory Ceramic Fiber Module

CCEWOOL® Refractory Ceramic Fiber Module is a pre-compressed modular lining system. Designed for demanding high-temperature furnace applications, it provides strong thermal insulation performance, high-temperature resistance, and dependable structural integrity for hot-face or backup lining systems.

Classification temperatures: 2300°F (1260°C), 2550°F (1400°C), 2600°F (1430°C)

Raw Material: Composed of high-purity alumina-silicate fibers, mainly Al2O3 (aluminum oxide) and SiO2 (silicon dioxide), ensuring high temperature and chemical stability.

Features: Delivers high-temperature resistance, good mechanical integrity, low heat storage, and reliable thermal shock performance. Its pre-compressed structure helps form a tight, continuous lining and improves long-term insulation effectiveness.

Applications: Ideal for kilns, furnaces, boilers, and other high-temperature processing units that require efficient insulation, durable lining performance, and stable structural support under severe thermal conditions.

CCEWOOL® Superbloc® Monolithic Fiber Module

CCEWOOL® 1500MX Fiber Module is a microcrystalline refractory fiber module designed for long-term high-temperature service. It offers a balanced combination of heat resistance, thermal stability, and cost efficiency.

Classification temperature: 2732°F (1500°C)

Raw material: Based on an alumina-silica fiber system, this module is produced through a microcrystalline process to improve thermal performance and structural stability.

Features: Offers low linear shrinkage, excellent thermal stability, good thermal shock resistance, and reliable chemical stability under sustained high-temperature conditions.

Applications: Designed for industrial furnaces operating continuously at approximately 1350–1450°C, and particularly suitable for high-temperature forging furnaces, heat-treatment furnaces, quenching furnaces, combustion chambers, and high-temperature flue ducts.

CCEWOOL® Polycrystalline Wool Fiber Module

CCEWOOL® Polycrystalline Wool Fiber Module is a high-temperature module made from polycrystalline wool fiber blankets for fiber-lined furnaces operating in more severe thermal and corrosive environments. With a temperature grade of 1600°C (2912°F), it is designed for applications requiring enhanced thermal stability, long service life, and resistance to aggressive atmospheres.

Classification temperature: 2912°F (1600°C)

Raw material: Composed of Al2O3 (Aluminum Oxide) and SiO2 (Silicon Dioxide), with an Aluminum Oxide content of up to 73%, this module is engineered for high corrosion resistance.

Features: Provides excellent high-temperature stability, good corrosion resistance, low thermal conductivity, and long-term durability in demanding furnace environments. It is also available with multiple anchoring systems for efficient installation on a wide range of furnace linings.

Applications: Suitable for high-temperature industrial furnaces, metallurgical equipment, heat-treatment systems, and chemically aggressive thermal processing environments where conventional fiber modules may not offer sufficient long-term stability.

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Head Office

Unti 57 Symondscliffe Way
Severnbridge Industrial Estate
Caldicot
Monmouthshire
NP26 5PW

01291 639463

sales@setic.co.uk

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Unit 31 Lye Business Centre
Enterprise Drive
Stourbridge
West Midlands
DY9 8QH

01384 894077